One aircraft. Built one way. Six seats, Lycoming IO-540 power with an available twin-turbo upgrade, and a build-assist program modeled on the finest custom shops in the industry. You don't buy a Bushmaster off a line — you build it with us at T31, and it leaves the hangar exactly the way you spec'd it.
| Aircraft | Seats | Engine | Program | Typical As-Flown |
|---|---|---|---|---|
| Bushmaster 280 | 6 | Lycoming IO-540 / Twin-Turbo TIO-540 · 260–350 hp | Build Assist — complete w/ new engine | From $339,000 |
| Bearhawk Model 5 | 6 | Lycoming IO-540 · 300 hp | Kit ($70k QB) + you finish it | ~$250,000–300,000 as-flown |
| Carbon Cub FX-3 | 2 | CC363i · 186 hp | Builder assist | $337,000 base · $380–450,000 typical |
| Legend Super Cub HP | 2 | Lycoming IO-360 · 180 hp | Factory built | $359,894 (recent delivery) |
| Patriot Super Patriot Mk II | 2 | Modified IO-320 · 197 hp | Premium build assist | $380,000 |
Spec your 280 with our configurator and reserve one of six annual build slots with your deposit.
Nick Smith Jr. and team weld and fabricate your chromoly steel fuselage in Ontario, Canada.
Frame ships to McKinney, TX. You build alongside our master builders in a dedicated bay — one aircraft, one owner, full attention.
Our on-site DAR and A&P team handles airworthiness certification. You fly home.
| Your Base Price, Itemized | Amount |
|---|---|
| BBI Aviation chromoly airframe kit | $95,000 |
| New Lycoming IO-540 · 260 hp (Thunderbolt, FI + ignition) | $98,000 |
| Build Assist Program at T31 (covering, single-color paint, interior, panel install, DAR, first flight) | $105,000 |
| Standard equipment (Hartzell 2-blade, tailwheel, 29″ Airstreaks, 60 gal, Dynon HDX VFR) | $41,000 |
| Bushmaster 280 — complete, flying, signed off | $339,000 |
| Program | Assist Fee | What It Covers |
|---|---|---|
| Bushmaster 280 Build Assist | $105,000 | Covering + paint, interior, avionics install, final assembly, DAR cert, first flight & prop balance — bundled in the $339,000 base |
| Bearhawk Model 5 build assist | $100,000 | VFR avionics install, interior, one-color paint, first flight — kit, engine & avionics hardware excluded (2027 program) |
| CubCrafters Carbon Cub FX-3 | ~$125,000 implied | FX-3 base $337k vs EX-3 kit parts ~$210k — assist & finish is the difference |
| Patriot Aircraft | Bundled | No published breakdown — $350–380k turnkey premium build |
New Lycoming IO-540 fuel injection, up to a 350hp twin-turbocharged TIO-540. Sea-level power at altitude, massive climb margins on tundra tires.
Extended fuselage and lengthened wings deliver exceptional pitch stability, massive flaps, and a six-place cabin that swallows people and gear alike.
Six aircraft a year. No production line, no inventory. Like the finest build-assist houses in the industry, every 280 is spec'd, built, and finished for one owner.
BBI Aviation has over 60 years of combined fabrication experience and 150+ kit planes delivered to builders across North America.
T31 McKinney, TX. Easy to fly in for build sessions from anywhere in the continental US.
Build assist means you understand every bolt and weld. Field repairs become intuitive. You're never helpless.